BRUSH CLEANING VACCUM TABLE

NGV-CYL-JA32

FEATURES

Brush cleaning vacuum table cabinet features a large front door for easy loading and unloading. The lower hopper stores the abrasive material for reuse or easy removal. The table uses a powerful vacuum system to keep the work area free of ‘‘floating ‘‘dust. After the cleaning process, the ‘‘floating’’ dust particles then fall to the bottom of the cabinet and into the collection bin.

SPECIFICATION

·         Insulated cabinet with material plate JIS G-3101 SS-400

·         Powder coat finishing

·         Self-contained dust collection system  with cartridge filter and convenient bottom gate clean-out

·         Supplied with flexible hose

·         Cylinder rolling mechanism

·         Equipped with 4 pcs non scratch polymer roller (adjustable position); 4” diameter (to avoid cylinder scratch)

·         Dimension:  2000 x 700 x 1400 mm

·         Supplied with hose connection

Please consult with our local agent to determine your requirement.

INTERNAL CYLINDER WHIP

NGV-CYL-JA34

FEATURES

The stainless steel internal cylinder brush is An inexpensive and easy procedure for removing scaling and loose corrosion from interior of cylinders. Removes oxide coating and rust from interior of cylinder.

Unique design allows for proper cleaning of bottom of cylinder

OPERATION

Simply attach the wire whip rod to a hand drill - Start drill and move the wire whip up and down cylinder interior wall. The more you use the Whip, the wire strands will start to unravel and cover more surface area. Including bottom of cylinder and making the process faster.

SPECIFICATION

·         Stainless steel wire strands

·         60" in length

·         Attaches to 3/8" drill chuck

·         Removes oxide coating and rust from interior of cylinder

·         Unique design allows for proper cleaning of bottom of cylinder

·         This item is not designed to remove any pitting

Please consult with our local agent to determine your requirement.

HYDROSTATIC BURST TESTING SYSTEM

NGV-CYL-JA22

ISO 11439 statement

The rate of pressurization shall not exceed 14 bar/s at pressures in excess of 80 % of the design burst pressure. If the rate of pressurization at pressures in excess of 80 % of the design burst pressure exceeds 3,5 bar/s, then either the cylinder shall be placed schematically between the pressure source and the pressure measurement device, or there shall be a 5 s hold at the minimum design burst pressure.

The minimum required (calculated) burst pressure shall be at least 450 bar, and in no case less than the value necessary to meet the stress ratio requirements. Actual burst pressure shall be recorded. Rupture may occur in either the cylindrical region or the dome region of the cylinder.

DESCRIPTION  OF MACHINE

The  machine  includes  two  parts:  insulated chamber   and  control  unit.       The  internal surfaces of the chamber are made of FRP.  

The tested cylinder inside can be pressurized and pressure cycled hydrostatically pressurized to 300 bar or more.

Test using water instead of gas (easier to pressure cycle). Failure mode must be leak, not rupture.

SPECIFICATION

1.       The machine can be used to test the CNG cylinders according to ISO11439  Annex A (normative) Test methods  and   criteria  A.12 Hydrostatic pressure burst test.

2.       Control station                              : 1 m x 0,98 m x 1,5 m

3.       Hydraulic Pump with:

·         1034 bar max pressure

·         0 – 4,5 GPM Capacity

·         440 CSS plunger

·         SS 303 body material

·         UMHWPE Seal

·         Water as working liquid

4.       The machine can be used to test the CNG cylinder of size: diameter 406 mm and length 1.8 m maximum.

5.       The tested cylinder inside the chamber can be hydrostatically pressurized to 300 bar or more.

6.       Close chamber with sight window

7.       The machine includes two          parts: insulated enclosed chamber (tank) and control unit.

8.       The internal dimension of the enclosed chamber (tank) is 2 x 0.6 x 0.9 m.

9.        The machine is automatically controlled by software.  

10.    The machine can measure the pressure during test.

11.     The machine is controlled by the control software running on Windows OS. The test result is reported   as   number   or   graph   and printed out on the printer.

12.    The machine is operated by 220-230 VAC 1 phase 50 Hz and 380 VAC 3 phase 50Hz.

Please consult with our local agent to determine your requirement.

JA40 - Cylinder Water Filling Nozzle

CYLINDER WATER FILLING NOZZLE

 NGV-CYL-JA40 CYLINDER WATER FILLING NOZZLE

FEATURES

The cylinder water filling nozzle is easy to operate and maintain, an economical and convenient method to keep your floors dry and safe from overfilling of cylinders with water.

Each nozzle is supplied with garden hose connection on inlet

APPLICATIONS

The nozzle has been designed to keep pace with the Cussons Test Systems by rapidly and automatically filling cylinders with water in preparation for hydrostatic testing. The nozzle is designed for large neck, large volume cylinders.

OPERATION

Operation of the nozzle is as simple as inserting the spout into the cylinder neck and triggering the start lever and automatically shut off when the cylinder is full. This frees the test operator to perform other test-related duties while the cylinder is being filled.

SPECIFICATION

·         Lightweight aluminum construction

·         Automatically shuts off water when cylinder is full

·         Requires 2,0 to 5.5 bar (maximum) incoming water pressure

·         12 liter per minute output

·         Minimum Neck Size 7/8" ID

·         Nozzle OD of 13/16" - fits 3/4" NGT or larger opening

·         Supplied with garden hose connection on inlet

·         Wall mounted stainless steel nozzle holder

·         Wall mounted stainless steel hose holder

Please consult with our local agent to determine your requirement.

VOLUMETRIC EXPANSION TESTING MACHINE

 NGV-CYL-JA16 

ISO 11439 STATEMENT

Any internal pressure applied after autofrettage and prior to the hydrostatic test shall not exceed 90 % of the

hydrostatic test pressure.

One of the following two options shall be used:

Option 1. Volumetric expansion test

a) The cylinder shall be hydrostatically tested to at least 1,5 times working pressure. In no case shall the test

pressure exceed the autofrettage pressure.

b) Pressure shall be maintained for 30 s and sufficiently longer to ensure complete expansion. Any internal

pressure applied after autofrettage and prior to the hydrostatic test shall not exceed 90 % of the hydrostatic

test pressure. If the test pressure cannot be maintained due to failure of the test apparatus, it is permissible to

repeat the test at a pressure increased by 7 bar. No more than 2 such repeat tests are permitted.

c) Any cylinders not meeting the defined rejection limit shall be rejected and rendered unserviceable.

Option 2. Proof pressure test

The hydrostatic pressure in the cylinder shall be increased gradually and regularly until the test pressure, at least 1,5 times working pressure, is reached. The cylinder test pressure shall be maintained for at least 30 s to establish that there are no leaks.

DESCRIPTION OF MACHINE

Automated Hydrostatic Water Jacket Cylinder Test System. Meets/exceeds U.S. DOT requirements for readability and accuracy

Test range of 2500 - 9000 psi in automated mode
Test range of 2500 - 10,000 psi in manual mode
Software operates test functions and records test results.

Sleek - low profile modern cabinet design

FEATURES

-          User friendly software program reduces human error

-          Software calculates all expansion values and pass/fail criteria based on expansion values

-          Operator types in cylinder info and test criteria - clicks test button - test is then run and recorded

-          Daily verification automated calibrated cylinder run

-          User defined templates are easily added and controlled

-          Allows loading of cylinder information in batches or singularly

-          System can be operated in manual mode for ease of troubleshooting

      

SPECIFICATION:

• Air operated test pump
• Stainless steel water section
• Soft seated check valves
• Contaminant free design - for O₂ cylinder testing
• Steel water jacket (test chamber), with 18" diameter x 72" tall
• Accepts cylinders to 16" diameter x 66" tall
• Low pressure safety relief port
• High and low pressure air bleed valves
• Pneumatic operated lid closure
• Floor mounted - no need for pit
• Master pressure gauge

Used for periodic recalibration of electronic sensors

Class 3A - 1/4% accuracy

8.5" diameter, 11,000psi x 20psi increments

• Calibration cylinder

ü  For full test range

ü  Test adapter and expansion chart included

• Digital expansion readout scale

350g Net expansion value x 0.1g increments

Calibration weights included

• Hardware:

CPU

Flat screen display<

Mouse-keyboard-ink jet printer

Set of test adapters
Safety relief
Written instructional manual

ADDITIONAL SERVICES

-          8CFM @ 100psi of pre-regulated shop air 

-          Inlet water supply 

-          Consistent and stable air temperature

-          Overhead I-beam with hoist and trolley

-          12' Ceiling height

220V - 1phase - 60Hz electrical 

Please consult with our local agent to determine your requirement.

02. JA36 - Hot Air Dryer